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Customized Service
Through modular design methods, according to the personalized needs of different usage scenarios, the flexible conversion of general product structure and performance is realized, so as to provide customers with customized products and services with fast response, high quality and low cost.
Patent Certification
Our company has obtained several authoritative certifications, including the GB/T19001-2016 Quality Management System, ISO9001:2015 Quality Management System, and Safety Production Standardization Certification. These certifications ensure that both product quality and production safety adhere to international standards.
Quality Control
We rigorously adhere to the stipulations of our quality management system, implementing comprehensive quality control measures across all stages of product development. This ensures that every product conforms to stringent high-quality standards.
Advanced Equipment
We are equipped with a number of world-leading high-precision processing equipment, including NILES 3000/2000/1200 imported gear grinding machines, etc., which provide solid technical guarantee for the high-precision manufacturing of products.
Railway Vehicle Gearbox Gear Shaft
HISCORE rail vehicle large gear manufacturing business covers urban rail gearboxes, high-speed rail gearboxes, tram gearboxes, traction gears, as well as gearboxes for rail engineering vehicles, urban rail gearbox test benches and other rail vehicle transmission related products.
Rail Vehicle Gearbox Gears
HISCORE urban rail transit gearbox gears are designed according to enterprise standards and customer technical specifications. Finite element software is used to simulate and analyze various operating conditions of vehicle operation to ensure that the gearbox meets the stringent actual operating conditions. The weight, volume, noise and comprehensive performance of the product can meet the different requirements of domestic and foreign customers.
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Torque range |
2–1,400kN.m |
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Speed ratio range |
1.25–450 |
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Rated power |
≥315kW |
Benefits of Rail Vehicle Gearbox Gear
Enhanced durability
Rail vehicle gearbox gears are inherently more durable than their plastic counterparts. They are less likely to chip, crack, or deform under pressure, ensuring a longer operational life.
Superior performance
Rail vehicle gearbox gears offer superior performance in several ways. Their strength allows for higher torque transmission and better load distribution.
Resistance to wear and tear
One of the most significant advantages of rail vehicle gearbox gears is their resistance to wear and tear. In environments where friction is a concern, such as in servo motors, rail vehicle gearbox gears perform exceptionally well.
High load capacity
Rail vehicle gearbox gears have a high load capacity, making them suitable for applications that require the handling of heavy weights.
Environmental resistance
In many applications, components are exposed to harsh environmental conditions. Rail vehicle gearbox gears are typically more resistant to environmental factors such as moisture, dust, and temperature fluctuations compared.
Forging Process
Forging is one of the common methods for manufacturing rail vehicle gearbox gear. Forging can improve the internal structure of rail vehicle gearbox gear materials, refine the grains, and improve the mechanical properties of the materials. After forging, the rail vehicle gearbox gear also need to undergo subsequent mechanical processing, such as turning, milling, etc., to obtain precise size and shape.
Cutting Process
Including rail vehicle gearbox gear tooth processing. For rail vehicle gearbox gears that do not require particularly high precision, rail vehicle gearbox gear hobbing can be used. Rail vehicle gearbox gear hobbing is the use of a hob to roll out the tooth shape on the rail vehicle gearbox gear blank. It has high production efficiency and is suitable for mass production. For rail vehicle gearbox gears with higher precision requirements, rail vehicle gearbox gear grinding is required. Rail vehicle gearbox gear grinding is the use of a grinding wheel to grind the rail vehicle gearbox gear tooth surface, which can obtain high tooth shape accuracy and surface finish, but the processing cost is high.
Heat Treatment Process
Heat treatment processes such as quenching and tempering, carburizing and quenching mentioned above can significantly improve the performance of rail vehicle gearbox gears. After heat treatment, surface strengthening treatments such as shot peening May also be required to further improve the fatigue strength of the rail vehicle gearbox gear.
Urban Rail
HISCORE urban rail transit gearbox gears are designed according to enterprise standards and customer technical specifications. Finite element software is used to simulate and analyze various operating conditions of vehicle operation to ensure that the gearbox meets the stringent actual operating conditions. The weight, volume, noise and comprehensive performance of the product can meet the different requirements of domestic and foreign customers.
High-speed Rail
HISCORE independently developed high-speed train gears, simulating various operating conditions of vehicle operation, and carried out strength calculation, finite element analysis, thermodynamic analysis, modal analysis and labyrinth seal analysis to ensure that the comprehensive performance of the gearbox gears meets the requirements of high-speed railway operation.
Tram
The tram gearbox gears independently developed by HISCORE are designed according to customer technical specifications. The gear strength is checked and calculated using advanced KISSsoft software, and finite element software is used to simulate and analyze various operating conditions of the vehicle to ensure that the gears meet the strength and stiffness requirements. The weight, volume, noise and comprehensive performance of the whole product have reached the domestic advanced level.
Locomotive
HISCORE provides locomotive gear products and technologies, using excellent equipment and advanced manufacturing technology to achieve processing accuracy and reliable material heat treatment. The company's quality control standards require 100% chemical composition retesting, 100% non-destructive testing, 100% key dimensions and characteristics testing, and 100% gear accuracy testing.
Our Services
HISCORE service team consists of design engineers, quality engineers, application technology engineers, field engineers and after-sales service partners. With the full support of overseas companies, it can provide global customers with high-quality and appropriate gearbox maintenance solutions anytime and anywhere, including gearbox fault diagnosis and repair, regular inspection and damage repair of gearboxes, daily maintenance of gearboxes and user training. This service extends from the warranty period to the entire life cycle of the product.
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Packaging |
Wooden box |
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Transportation methods |
Road transport, rail transport, sea transport, air transport |
We're professional rail vehicle gearbox gear manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy rail vehicle gearbox gear made in China here from our factory. For price consultation, contact us.
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